2015 Grand Picasso Adblue Crystallization Issue

Robbie2015

New member
Tadpole
Tadpole
Joined
Feb 21, 2023
Messages
6
Location
Brisbane, QLD
Hi Guys. First post for me after seeing a great post here specifically about my adblue issues. What an amazing drama this system is in the name of reducing NOx. The complexity of the adblue system is awe inspiring, but at the same time, a huge pain in the bu...! And Citroen have made the system even more complex. My problem is that the level sensor in the tank says I have a low level even though the tank is 80% full. I fixed it once by draining and refilling the tank. 2 months later, same problem. UREA light comes on. No other warnings. Adblue has dropped 1 litre less than previous refill suggesting the system is still pumping the stuff into the exhaust. My iCarsoft diagnostic tool says NOx is normal. After reading many posts from many forums, the conclusion also made in this forum is that the adblue tank is not up to the task a) because the pump can fail and b) because adblue can crystallise. My pump works for the moment and so I'm concentrating on crystallization. How the heck does Citroen get away with installing a tank that carries a product that can crystallise and cause the level sensor and the injector nozzle to stop working - AND NOT HAVE A WAY TO FLUSH THE TANK OUT?? I've seen videos. Adblue crystals dissolve readily in warm water. Why can't we have an inspection hatch in the tank to see what the condition of the urea is inside and allow internal cleaning? Anyone who has spilled the stuff know how quickly it turns to a solid powder. Finally contacted Citroen Australia as others have done. They paid for diagnositcs at Brisbane City Citroen. The result? Citroen can't help because car is out of warranty. They knew that at the start but said they would consider a co-payment. So what changed? I pumped the service guy for info. What did you find? Urea is crystallised which stops the level sensor working. New tank at $5,000. I asked why they didn't just flush out the tank. It's a sealed tank. Can't do that. I said I wanted to see the diagnostic results because I didn't believe diagnostics would say I had crystallization. I wanted to know what level diagnostics said I had, or other error codes etc. The reply? No can do. It's CONFIDENTIAL! Well I lost it. The rest of the conversation would take a couple of pages - summarized by Not Happy!

Anyway, moving on to positive territory. Googling has turned up two products, newly released in UK, that claim to dissolve crystals in Adblue and clean level sensor and other components. One is Forte Exhaust Crystal Cleaner and the other is Wynns Crystal Cleaner (which I think is rebranded Forte). I've ordered some Wynn's via eBay and I'll let you know if it works. I've got 1800kms left so I'll have time. I couldn't find this product in Australia. Wynn's UK said there are no distributors here yet. And if the product doesn't work, on the basis I have to get a new tank anyway, I'm going to empty my tank, fill it with warm water, slosh it around, and see if that works.

Also, I found an Adblue product called Total Clearnox Adblue. It claims to have an additive that prevents their adblue from crystalizing at all. Again not yet readily available in Australia for passenger cars, but West Gulf imports 20L drums to Brisbane residents only. If the Wynn's cleaner or warm water works, I'll change over to this Total Clearnox Adblue.

It looks like companies other than Citroen/Peugeot are starting to recognise the issues of adblue crystallising and causing problems which dealers diagnose as "New Tank Required". So there may be hope in the near future.

Best of luck with your adblue issues.
 
Hi Guys. First post for me after seeing a great post here specifically about my adblue issues. What an amazing drama this system is in the name of reducing NOx. The complexity of the adblue system is awe inspiring, but at the same time, a huge pain in the bu...! And Citroen have made the system even more complex. My problem is that the level sensor in the tank says I have a low level even though the tank is 80% full. I fixed it once by draining and refilling the tank. 2 months later, same problem. UREA light comes on. No other warnings. Adblue has dropped 1 litre less than previous refill suggesting the system is still pumping the stuff into the exhaust. My iCarsoft diagnostic tool says NOx is normal. After reading many posts from many forums, the conclusion also made in this forum is that the adblue tank is not up to the task a) because the pump can fail and b) because adblue can crystallise. My pump works for the moment and so I'm concentrating on crystallization. How the heck does Citroen get away with installing a tank that carries a product that can crystallise and cause the level sensor and the injector nozzle to stop working - AND NOT HAVE A WAY TO FLUSH THE TANK OUT?? I've seen videos. Adblue crystals dissolve readily in warm water. Why can't we have an inspection hatch in the tank to see what the condition of the urea is inside and allow internal cleaning? Anyone who has spilled the stuff know how quickly it turns to a solid powder. Finally contacted Citroen Australia as others have done. They paid for diagnositcs at Brisbane City Citroen. The result? Citroen can't help because car is out of warranty. They knew that at the start but said they would consider a co-payment. So what changed? I pumped the service guy for info. What did you find? Urea is crystallised which stops the level sensor working. New tank at $5,000. I asked why they didn't just flush out the tank. It's a sealed tank. Can't do that. I said I wanted to see the diagnostic results because I didn't believe diagnostics would say I had crystallization. I wanted to know what level diagnostics said I had, or other error codes etc. The reply? No can do. It's CONFIDENTIAL! Well I lost it. The rest of the conversation would take a couple of pages - summarized by Not Happy!

Anyway, moving on to positive territory. Googling has turned up two products, newly released in UK, that claim to dissolve crystals in Adblue and clean level sensor and other components. One is Forte Exhaust Crystal Cleaner and the other is Wynns Crystal Cleaner (which I think is rebranded Forte). I've ordered some Wynn's via eBay and I'll let you know if it works. I've got 1800kms left so I'll have time. I couldn't find this product in Australia. Wynn's UK said there are no distributors here yet. And if the product doesn't work, on the basis I have to get a new tank anyway, I'm going to empty my tank, fill it with warm water, slosh it around, and see if that works.

Also, I found an Adblue product called Total Clearnox Adblue. It claims to have an additive that prevents their adblue from crystalizing at all. Again not yet readily available in Australia for passenger cars, but West Gulf imports 20L drums to Brisbane residents only. If the Wynn's cleaner or warm water works, I'll change over to this Total Clearnox Adblue.

It looks like companies other than Citroen/Peugeot are starting to recognise the issues of adblue crystallising and causing problems which dealers diagnose as "New Tank Required". So there may be hope in the near future.

Best of luck with your adblue issues.
Similar car, similar problem, similar solution. Would like to chat. 0428 550855.
 
Its not just PSA cars that have adblue tank problems. Its also common on the Germanic brands too, and presumably all the others from DMC's input.
How often do you need to refill the adblue tank in the Picasso?
We are back on the idea of buying one but worry about the adblue problems.
Anyone have any advice?
 
Update. I received my order of Wynn's Crystal Clean and dosed the Adblue tank. After 300kms unfortunately it has made no difference and my level sensor is still causing the Urea light to remain on. Maybe it is broken and not just gummed up. Next step will be to drain the Adblue tank and fill with hot water couple of times to give the tank a clean. If that doesn't work, then the dilemma of renew or delete will be the next step. I have made a claim on Citroen Australia saying the tank is not fit for purpose. They got the problem diagnosed; wouldn't tell me the results; told me to buy a new tank for $5000 and have refused to answer any more of my emails or phone calls. I made a formal complaint to ACCC. Thanks but go to fair trading. Just sent the complaint to fair trading. Not holding my breath.

To respond to the previous comment, I will never again but a car that needs Adblue. All my research suggests it was really meant for trucks. I recently bought a new Hyundai Tucson diesel. No Adblue and no start/stop. It drives really well.
 
Update. I received my order of Wynn's Crystal Clean and dosed the Adblue tank. After 300kms unfortunately it has made no difference and my level sensor is still causing the Urea light to remain on. Maybe it is broken and not just gummed up. Next step will be to drain the Adblue tank and fill with hot water couple of times to give the tank a clean. If that doesn't work, then the dilemma of renew or delete will be the next step. I have made a claim on Citroen Australia saying the tank is not fit for purpose. They got the problem diagnosed; wouldn't tell me the results; told me to buy a new tank for $5000 and have refused to answer any more of my emails or phone calls. I made a formal complaint to ACCC. Thanks but go to fair trading. Just sent the complaint to fair trading. Not holding my breath.

To respond to the previous comment, I will never again but a car that needs Adblue. All my research suggests it was really meant for trucks. I recently bought a new Hyundai Tucson diesel. No Adblue and no start/stop. It drives really well.
Firstly,

A new tank should not cost $5000.

They are expensive but not that expensive. I have a 2015 Grand Picasso, surely identical to yours, and literally a few days ago my tank was replaced. Out of warranty.

My tank didn’t have the crystallisation/failing pump issue - the mechanics knew well about that issue and have replaced MANY tanks because of it. Mine has just split somehow, it was a real mess.

Replacement including labour, new part and fresh AdBlue was c.$2500.

My understanding is that the new replacement tanks have (probably) had these issues addressed: so although a tank failing on 2015 is extremely likely, once it is replaced the new tank is (hopefully) going to last much longer.

It’s just a pity that the issue is one that seems to take until out-of-warranty to manifest. My warranty was 6 years, and I’m now in year 8 of ownership.

Other than that I have very few issues with the car, it has been very problem free.

I didn’t take it to the dealer - I took it to a private specialist French mechanic. Happy to make a recommendation if you’re in SA.

Secondly - I agree. AdBlue is an over engineered nightmare; and Citroen is not the only manufacturer to have had huge problems with these largely pointless systems…
 
....snip.....

My understanding is that the new replacement tanks have (probably) had these issues addressed: so although a tank failing on 2015 is extremely likely, once it is replaced the new tank is (hopefully) going to last much longer.

It’s just a pity that the issue is one that seems to take until out-of-warranty to manifest. My warranty was 6 years, and I’m now in year 8 of ownership.

....snip....
Our 2018 308 had the AdBlue tank fail. Replaced under warranty. We had also thought the issues had been resolved in later versions, but it appears there are so many points of failure that there is always a chance something in the system will fail.

Regards

Justin
 
Firstly,

A new tank should not cost $5000.

They are expensive but not that expensive. I have a 2015 Grand Picasso, surely identical to yours, and literally a few days ago my tank was replaced. Out of warranty.

My tank didn’t have the crystallisation/failing pump issue - the mechanics knew well about that issue and have replaced MANY tanks because of it. Mine has just split somehow, it was a real mess.

Replacement including labour, new part and fresh AdBlue was c.$2500.

My understanding is that the new replacement tanks have (probably) had these issues addressed: so although a tank failing on 2015 is extremely likely, once it is replaced the new tank is (hopefully) going to last much longer.

It’s just a pity that the issue is one that seems to take until out-of-warranty to manifest. My warranty was 6 years, and I’m now in year 8 of ownership.

Other than that I have very few issues with the car, it has been very problem free.

I didn’t take it to the dealer - I took it to a private specialist French mechanic. Happy to make a recommendation if you’re in SA.

Secondly - I agree. AdBlue is an over engineered nightmare; and Citroen is not the only manufacturer to have had huge problems with these largely pointless systems…
Wow. That is an amazing result. There is a non dealer French car mechanic in Brisbane as well but the quote last year was $3750. You did very well. It's worth me taking the car to SA for a holiday to get a tank at that price. I'd be interested to know the mechanic you used. I don't suppose you kept the old tank?? I want to open one up. My mobile is 0402787957.
 
If you DIY and can find one rejected for a pump fault it will probably still have a good level sensor (apparently your problem) in the reservoir portion. Swap your working pump over and it may resolve your problem.
Make sure the cap is the vented type.
 
In May of 2022 I purchased a 2015, sold new 2016, C4 Grand Picasso with 6500 klm on the clock, from a lady whose physical condition had deteriorated to the point where she could no longer drive. On the 60 klm drive home the dash lit up like a Christmas light display. Among the them was a warning about Adblue. After many hours on the computer my solution was to buy 20L of de-mineralised water and 20L of Clearnox

(https://www.gulfwestern.com.au/product/clearonox-adblue/ )



I had the Picasso taken by RACQ to Nambour to a family owned and run Peugeot/ Citroen dealership where at my request the Adblue tank was emptied, washed out with the de-mineralised water and the pump and injector system also flushed. To get the latter part to happen the car needs to be connected to the Citroen diagnostic computer. The system was then filled with the Clearnox Adblue and appears to working correctly, only time will tell.

In relation to the other faults the dealership found the two front speed sensors and a parking brake motor to be faulty and replaced those parts.



The majority of the early faults the showed up were sorted by replacing the battery with the correct stop/start type. The original battery apparently failed and had been replaced with a s/hand one of inferior quality. The only remaining reoccurring fault seems to be the junction in the loom that supplies power to the front cooling fan. When it goes out the air con. also stops. The cure is to remove the air cleaner box which allows access to the push together junction, scrape and clean the terminals, spray with electrical cleaner, sorted. If it happens again the junction will get removed and an aftermarket unit fitted in a more accessible position.



In relation to the dealership mentioned above they have been long term supporters of the Peugoet community and more recently of Citroen, having attended our Grand Display of French cars for many years. I find them approachable and understanding of those afflicted by the French car syndrome.
 
Clearonox / AdBlue does age and have a use by date. So yes, replacing the AdBlue in the tank with fresh AdBlue might have been appropriate.

What was the AdBlue warning though? Why did you decide that brand of Diesel exhaust urea fluid was any better than any other complying with ISO 22241? Gulf Western is certainly a budget engine oil manufacturer so was your decision based on price ?

Cheers

Justin
 
Clearonox / AdBlue does age and have a use by date. So yes, replacing the AdBlue in the tank with fresh AdBlue might have been appropriate.

What was the AdBlue warning though? Why did you decide that brand of Diesel exhaust urea fluid was any better than any other complying with ISO 22241? Gulf Western is certainly a budget engine oil manufacturer so was your decision based on price ?

Cheers

Justin
The decision was based on availability of a product that suggests it could be better than others. The first mention of Clearnox was on a Total site but inquiries at the Brisbane distributor was to no avail. Gulf Western was the only local supplier of Clearnox, price didn't come in to it. Some of the information leading up to the decision came from this source.


https://www.australianmining.com.au...ion-in-machines-to-improve-scr-effectiveness/. and



I believe it was worth a shot, only time will prove the wisdom of the decision.
 
The tanks can be sourced out of Poland for a fraction of the cost quoted in these posts. I will buy one as a reserve. Fitting them is a half hour job. I don’t believe there is any software Diagbox installation process.
These tanks are replaced in the UK on a daily basis. You can imagine how many are replaced in France. It would be like fitting new wiper blades.
 
The tanks can be sourced out of Poland for a fraction of the cost quoted in these posts. I will buy one as a reserve. Fitting them is a half hour job. I don’t believe there is any software Diagbox installation process.
These tanks are replaced in the UK on a daily basis. You can imagine how many are replaced in France. It would be like fitting new wiper blades.
The only Diagbox process required is initiallizing to advise that there is now a full tank of adblue.
The Wynns product is added with the Adblue in appropriate proportions. It is commonly available in the UK.
 
My understanding of Clearnox is that they claim it significantly reduces crystallization of the fluid. Total produce it but so far only Gulf Western imports it and only to Brisbane at this stage.

I'm certainly not an expert on installing new tanks, but I've done a lot of googling and found 1) PSA have modified the Adblue tanks and they have new part numbers. The trick is to know the new tank equivalent of your original and 2) the tank has to be paired using dealer level diags and some people even say that an adblue system software update is needed for the upgraded tanks.
 
Totalenergies holds the rights to "Clearnox", and mining magazines have references to it being available. Perhaps inquire with Onshore?

The Gulf product is called "Clearonox" and it is available in NSW according to online ads.
 
EAI are selling a 3RG additive now. These additives seem to be intended to reduce crystals forming during decomposition between the injector and catalyst in cold weather or when the engine is cold. That's probably less of a problem in AU due to the climate. I'm not sure if it would have much effect on the urea in the tank as that's already 2/3rds water and would be well short of a saturated solution.
 
Hi Guys. First post for me after seeing a great post here specifically about my adblue issues.

My Grand Picasso had adblue problems 5 years ago. It was a lengthy saga and the car was under warranty but due to dealer network changes I was stuffed round for weeks trying to get it repaired. There is a very long thread I started about it in these forums.

The original adblue tank is a plastic part known to fail. When it fails, the car cannot detect the presence of adblue and therefore will refuse to start after a specified number of kilometres to ensure the car does not breach emission standards.

The first attempt to fix the problem was to replace the filler cap with a new style "breather" cap to stop the tank from deforming under pressure. This usually didn't work so the next step was to replace the tank, level sensor and pump/injector.

At the time, I was informed that the replacement adblue tank was $3,000 for the part only.
 
looking at a cheap one owner '15 with impeccable service history & reasonable miles - but !
white residue in boot and countdown message makes me wonder if it isn’t more serious than the bloke says.
Out of warranty last July, could it be worth the vendor or I approaching Citroen - or just walk away from buying trouble?
 
looking at a cheap one owner '15 with impeccable service history & reasonable miles - but !
white residue in boot and countdown message makes me wonder if it isn’t more serious than the bloke says.
Out of warranty last July, could it be worth the vendor or I approaching Citroen - or just walk away from buying trouble?
Ask to see some proof that the recalls for the adblue tank issues were attended to.
 
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