Lets look at what the DOT ratings mean.
The list below shows the MINIMUM wet boiling points for DOT 2, 3, 4, and 5 brake fluid in degrees fahrenheit.
Dot 2 248 degrees f
Dot 3 284
Dot 4 311
dot 5 356
The DOT 2 spec is for drum brakes and is
obsolete. If you have any DOT 2 in your garage, throw it away! DOT 5 is for silicone brake fluid. Silicone brake fluid (DOT 5) should be avoided because it is not compatible with regular brake fluid, it is hard to pour without introducing bubbles and thus results in soft pedal feel, and moisture still gets into your system and will pool in low areas like your calipers and encourage rapid corrosion. STAY AWAY!
That leaves DOT 3 and DOT 4 fluids. These fluids are compatible with each other and may be interchanged or mixed with no ill effects.
Let's look at some popular brake fluids and their boiling points:
Fluid DRY WET
Castrol LMA DOT 3/4 (446/311)
Ford Heavy Duty DOT 3 (550/290)
ATE Super Blue Racing (536/392)
ATE TYP 200 (536/392)
Motul Racing 600 (585/421)
Castrol SRF (590/518)
Performance Friction (550/284)
The amount of moisture in brake fluid definitely affects its performance. The big problem is it is absorbs moisture quickly. Over a relatively short period of time brake fluid will absorb moisture from the air. SAE field tests have shown that the average one year old car has 2% moisture in the fluid. A random test of vehicles in the U.S. showed an average water content of 2.6% for vehicles with an average age of 8 years. And 25% of these vehicles had water content greater than 4%.
As water content in brake fluid increases over time, the boiling point decreases. Fluid with a reduced boiling point (or high water content) can create vapor by boiling in the caliper, or wheel cylinder. The result is sudden brake failure. And water in the brake fluid can contribute to corrosion of parts such as steel pistons and ABS modulators.
The end result is even though DOT 3 fluid is "rated" at greater than 401oF, in the typical 3 to 4 year old car with 3 to 4% moisture content, it could boil under 300oF. And if it has got more than 4% moisture, you may as well be running straight water!
Moral: Flush your brake fluid every year or so. But only if you would like it to work well scarcely an inch away from those toasty 500oF rotors on your SHO during a couple of hard stops! Or would you rather have a squishy pedal?
Regards
Adrian Colman
