205 Series 1 Clutch Pivot fork VS Gearbox Mounting Bolt - Bolt Wins

Justin B

Member
Fellow Frogger
Joined
Aug 11, 2003
Messages
237
Location
Lugarno, Sydney
Hi all,

THis is just information.. but here goes.

Last night, driving home across the harbour bridge, paid my toll and accelerated away from the gates.

THE CLUTCH STARTED SLIPPING!!!!!!!!!!!

ARgh!!! brand new, what else could go wrong....

Anyhow, I limped to Leichhardt (Norton St Plaza) and start fiddling with the clutch fork.. so I take off the air flow meter, and the all the pipes. WHAT DO I SEE!!!

A Gearbox mounting bolt sticking it's head out 2cm and resting against the clutch's thrustbearing pivot fork!!! no wonder the clutch was slipping.. it was 1/2 engaging the clutch (or releasing.. however you want to look at it)...

So after 40 min of 1/10 of a millimetre of a turn each time, I've got the bolt back in and the clutch is fine...

What scared me is my friend and I torqued up all the bolts EACH!!! how did we miss it? or how did it come undone?

Moral?? SUPERGLUE THE FLIPPING BOLTS IN!!!!!!!!!!

I'm going to monitor and I''ll keep ya posted
Justin
 
Hi Justin,

Bolts like that you should apply a small amount of loctite to the end. Its the best stuff! Much better than using just super glue.

Hope that helps
Nick
 
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