205 Rallye
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Thread: 205 Rallye

  1. #1
    Tadpole
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    Default 205 Rallye

    day that i bought it

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    alluminium wheels that was first thing to change

    106 steelies

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    and first wash

    screen shots

  2. #2
    Tadpole
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    two babies


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    milion things have been done to it, like changing rear lights, painting rear shelf...


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    getting rid of those pedals


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    front, all dirty and bumber is for crap


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    next, all screws were different, and i hate that , so i ordered all torx, from another 205


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    arches down, so i can prepare whole car for polishing and painting bumper and arches


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    new indicators


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    new bumper, ignore those scrwes


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    here are new fixings


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  3. #3
    1000+ Posts gezza's Avatar
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    Nice miss the olde rallyes in the uk



    1990 Renault 5 GT turbo
    ####current rides####
    1994 205 gti 1.9 sorento green
    1988 205 gti 1.9 uk import grey
    2001 clio 172 sport ph1 #44/85
    1998 306 gti6. Blaze yellow
    1992 Honda Fireblade
    2013 Yamaha fzs sho Jetski
    1998 Supra RZ twin turbo white
    1999 Wrx classic gc8 sonic blue



  4. #4
    Tadpole
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    seats

    original


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    xs seats, and caps for wheels


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    one in place


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    caps


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    everything out and deep cleaning


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    much better

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  5. #5
    Tadpole
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    next, front shocks, when i took it front was hard and much lower than back, so i knew something was wrong with that, when i took all down, i saw that shocks were completly dead and springs were from something else

    so i bought every thing, shocks and springs are used but almost new, but most important thing springs are eibach but old eibach, and shocks are peugeot talbot sport and top mounts skf new


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    new vs old


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    after fitment of shocks, it a completly new car

    and two asses

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  6. #6
    Tadpole
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    next

    new set of stickers, preparing for polishing and painting


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    new plugs and cables


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    oil

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    next chapter engine


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    all dirty

  7. #7
    Tadpole
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    ok, so now we are on engine, and i hope tommorow is first startup after cleaning everything, carburateurs are on rebuilding/repairing...flanges were the biggest problem, or they are expensive or you cant find them or if you find them they wont last long
    so i bought another because mine were leaking


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    after installing again same thing

  8. #8
    Tadpole
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    after trying every thing i sent drawing of alluminium flanges to my company in italy so they can machine them out


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    old

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    new

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  9. #9
    1000+ Posts gezza's Avatar
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    Nice effort :-)



    1990 Renault 5 GT turbo
    ####current rides####
    1994 205 gti 1.9 sorento green
    1988 205 gti 1.9 uk import grey
    2001 clio 172 sport ph1 #44/85
    1998 306 gti6. Blaze yellow
    1992 Honda Fireblade
    2013 Yamaha fzs sho Jetski
    1998 Supra RZ twin turbo white
    1999 Wrx classic gc8 sonic blue



  10. #10
    Tadpole
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  11. #11
    Tadpole
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    better pics

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    next are brakes

  12. #12
    Tadpole
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    brakes, rallye is fitted with 1.6 gti brakes, and i dont know if you are familiar with problem of 1.6 brakes, with calipers, anyway they get loose, and thee is knocking sound, and in change of direction front to back wheel is blocking, so i tried to find some 1.6 calipers in good shape but i couldnt, and i wanted to find some 13 inch wheels, original wheels, and with 1.9 gti calipers i cannot put 13 wheels, so i looked in garage and i found some 106 rallye calipers , and with those calipers i can keep original disc and i can fit 13 wheel


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    and for now end of story, tommorow i hope guy with repaired carbrateurs will come to fit them back and car willwork again and next is body work

  13. #13
    Tadpole
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    brake finished, carburetors on place, when we started to tune them we had a problem!


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    starter motor, tomorrow im taking it to my friend so he can repair it

  14. #14
    Tadpole
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    starter motor is working, carburetors are tuned, but they are not finished, for now car is working but we need to repair some minor thing and it will be ok


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  15. #15
    Tadpole
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    new book


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    filter that was missing


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    cleaning and preparing all bits and pieces


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    so after painting some parts and polishing complete car i have this


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    jpg images


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    hehehe, now we are getting somewhere


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    BIGRR and peujohn like this.

  16. #16
    Fellow Frogger!
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    That's looking great! Nice job.

  17. #17
    Tadpole
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    rear stickers complete


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    "clips" for arches, original i can buy but for 190 and i dont want to spend so much money on that, because once you clip them, if i want to remove the arches i will brake those clips, so mine friend made those for me clips with nuts better than original


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    i need to buy plastic nuts and rubber washers

  18. #18
    1000+ Posts BIGRR's Avatar
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    Great Project, pity the steering wheel is on the wrong side for me.
    Last edited by BIGRR; 23rd September 2015 at 10:30 PM.
    Present fleet:-
    Peugeot 93' 205 Gti 16v
    Peugeot 73' 504 Ti from new
    Peugeot 08' 407 Hdi Coupe from new

    Previous fleet:-
    Peugeot 95' 605 Sv
    Peugeot 92' 205 Gti
    Renault 72' 16TS from new
    Renault 69' 10
    Renault 71' 10s
    Renault 68' 10 from new

    "Be reasonable do it my way!"


  19. #19
    Fellow Frogger! deltone's Avatar
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    Good job mate, lovely looking rallye
    205 GTi T16

    205 CTi

  20. #20
    Tadpole
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    finally exterior its completed, and its back on the road, after a year of hard work

    arches, and assembly of arches


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    bits needed to fix the arches

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    gluing

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    screenshot on pc

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    uploading images

    new throttle cable

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    almost finished

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    beer time!

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    and back on the road!! passed all tests

    before, just for comparison

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    and now

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    for now this is all
    next is fine tuning of carburetors, new tyres, deep steering wheel...list is huge
    BIGRR likes this.

  21. #21
    Tadpole
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    i forgot about this thread here

    some updates

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    engine bay


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    my new project summer escape


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    next, i wasnt so happy with those stupid misab plates so i have replaced them with bakelite plates

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    i found one deep steering wheel in my garage, and i wanted with two spokes but it was for trash
    one friend gave me one piece of leather and i bought some needles and my girlfriend was ready to start


    pic upload


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    done!


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    now i had a problem

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    no center cap
    but ive found in garage one cap of previous wheels


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    carburetors are tuned so now fuel consumption dropped from 20l/100km to 10 or from 14mpg to 28mpg now im happy

    next are mud flaps red

  22. #22
    1000+ Posts BIGRR's Avatar
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    Looks good, love the wheels.
    Present fleet:-
    Peugeot 93' 205 Gti 16v
    Peugeot 73' 504 Ti from new
    Peugeot 08' 407 Hdi Coupe from new

    Previous fleet:-
    Peugeot 95' 605 Sv
    Peugeot 92' 205 Gti
    Renault 72' 16TS from new
    Renault 69' 10
    Renault 71' 10s
    Renault 68' 10 from new

    "Be reasonable do it my way!"


  23. #23
    Tadpole
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    thanks, im looking for 205 rallye wheels, they are 13, and they are rare in croatia so i need to go to italy to find some, i want to have 13s with some sticky tires

  24. #24
    Tadpole
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    uf i forgot about this place ... major update hes been hmm almost over, when i bought it, engine block was not original, it was from i dont know probably 306, 1.6, head was original rallye, but everything else not so i wanted to rebuild it to its original state, more or less

    ill try to keep it as short as i can,

    day 1
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    inside
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    removing that old and heavy engine
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    removed
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    gathering all the pieces for 1.3
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    there are million other parts but im too lazy to copy all , when i bough that rallye, i recived also 1.3 block with damaged cylinders, and it was all in pieces, and when we started all this we found out that also diff is different, its was 16/something, and original was 14/60, that was one problem of 76 ...

    after couple of months of detailed work
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    f

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    steering rack from zx 2.0 16v (is a lt shorter than original) and one more thing is power steering pump from saxo/106
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    finally is going back in
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    so,
    completly rebuilded 1.3 engine (M2A block)
    all pipes, radiator, clutch and small pieces are new
    everything was deeply cleaned
    head ported
    gearbox completly rebuilded
    steering rack and power steering system that is only lets say not so nice upgrade but the rack is shorter for more than one circle,and my girlfriend is also driving it, so i needed to make that
    only thing that is left to do on that car is interior, seats

    in next couple of weeks is THE FIRST START and ill make a video of it


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  25. #25
    1000+ Posts cam85's Avatar
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    Mate this is awesome. I can almost picture how much fun it would be ringing its neck on a great road in the mountains. Fabulous!
    98 Xantia CT
    94 205 Gti Classic #9
    92 405 Mi16
    87 205 GTi Race Car
    http://www.aussiefrogs.com/forum/res...-race-car.html

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