Thinking out of the square on two very old and rusty headlights I watched a demo on Wrapping a car the other day. With this in mind I thought why not wrap the rusted headlight Reflector dish it's only rusted out in the lower third of the reflector. Bit tricky in getting the Wrap to sit flat but by cutting a few long slots in the solid piece it worked a treat. You all know by know I have a very limited budget to restore the old car, so for $5 for a third of a meter of Chrome Wrap it worked for me.
Any body out their ever taken the glass out of the reflector?? if so what did you use to seal it back up?? I didn't really want to use silicons as it out gasses and coats the reflector with a cloudy gas deposit.
Photos say it all.